3. Technological Landscape: Materials and Solutions
Contractor selection cannot be separated from technology choice. The Ukrainian market offers a full spectrum of modern solutions that can be classified as follows.
3.1. Concrete Floors with Reinforced Top Layer (Topping)
This technology remains the “workhorse” of the industrial sector, occupying the lion’s share of the market in warehouse logistics and general production segments.
- Operating principle: Dry reinforcing mixture (topping) is rubbed into freshly laid concrete using finishing machines (“helicopters”). This creates a monolithic layer that withstands intensive abrasive loads.
- Filler types:
- Quartz: Basic reinforcement level, suitable for warehouses with moderate loads.
- Corundum: Increased wear resistance, used in production facilities and intensive logistics hubs. “Fortis Group” actively uses German topping “NEODUR HE3” with corundum filler, emphasizing its versatility.
- Metallic: For extreme loads (heavy machinery, metallurgy). “Bautech” company offers Bautop Enduro series materials with metallic filler.
- Key performers: “Fortis Group”, “Olis-Group”, “PL2T”, “Bautech-Ukraine”.
- Economics: Work costs start from 390–400 UAH/m² (excluding concrete and topping costs). This makes the technology most economically attractive for large areas.
3.2. Polymer Self-Leveling Systems
The polymer flooring segment demonstrates stable growth, especially in industries with high sanitary-hygienic requirements.
3.2.1. Epoxy Systems
Rigid, high-strength coatings ideally suited for zones with high static loads and chemical resistance needs.
- Applications: Laboratories, electronics assembly workshops, pharmaceutical warehouses, “clean rooms”.
- Suppliers: “Stoffmark” company offers epoxy floors at approximately 1450 UAH/m². “Stonehenge” company implements Flowcoat SF41 systems for facilities like tobacco factories.
3.2.2. Polyurethane Systems
Elastic coatings capable of covering microcracks in the base and withstanding vibrational loads.
- Applications: Multi-level parking (where slab deformations are possible), cold storage chambers (resistance to thermal shocks), productions with equipment vibration.
- Suppliers: STO Ukraine, “Stonehenge”. Price range varies within 1500–2000 UAH/m² depending on thickness and system.
3.2.3. Polyurethane-Cement Systems (Heavy Duty)
The elite of industrial floors. These are hybrid systems combining concrete strength and polymer chemical resistance. They withstand extreme temperature regimes (from -40°C to +120°C) and aggressive steam washing.
- Applications: Meat processing plants, dairies, breweries, chemical enterprises.
- Key products:
- Flowfresh (Flowcrete): Product containing Polygiene® antimicrobial additive. Exclusively represented by “Stonehenge” company.
- UPF (Res Trading): Line of coatings of various thicknesses (from 3 mm to 9 mm) for different operating conditions.
- Ucrete (Master Builders Solutions): World standard in this class, often used by certified contractors.
3.3. Polished Concrete
Technology gaining popularity due to its environmental friendliness and low operating costs. Involves mechanical processing (grinding, polishing) of existing concrete base with lithium hardener impregnation.
- Advantages: No coating that can delaminate, high light reflectivity, easy maintenance.
- Suppliers: “Garteks” and “Bautech” companies (Terrafloor systems) actively develop this direction.