Cassette Ceilings: A Versatile Solution with Abundant Possibilities

• Cassette Ceiling Structure
• Cassette Ceiling Filling Options
• Advantages of Cassette Ceilings
• Solution from Mehbud Factory
• Conclusion

A cassette ceiling with standard 600×600 mm cells is considered a universal solution for many spaces today. Indeed, the construction of such a ceiling combines simplicity with reliability and extensive modification possibilities. The functionality of the cassette ceiling system is also top-notch. That’s why it is chosen for installation in various spaces – from offices to cafes and restaurants.

When considering a cassette construction as the primary option for finishing a space, Armstrong ceilings with fiber panel filling are often the first choice. However, there are many more filling options in practice – and the operational characteristics of the ceiling largely depend on which ceiling cassettes/panels are chosen.

Cassette Ceiling Construction

Regardless of the material used to form the ceiling structure, a cassette ceiling has a unified construction. The entire system consists of 3 main elements:

• Hangers or brackets: They are used to attach the ceiling to the structural ceiling with sufficient load-bearing capacity. Plate hangers are used if the distance between the ceiling and the design level of the suspension system is small. Cable or rod hangers are used for larger gaps (the latter may have adjustable length).
• Substructure (frame): It consists of a system of symmetrical profiles that serve as support for ceiling panels. The profiles are assembled into a grid with a cell size of 600×600 mm, attached to the hangers, and additionally fixed to the walls of the premises. The frame is usually made of galvanized steel to protect the metal from corrosion while keeping its weight low.
• Filling: Ceiling panels measuring 600×600 mm are placed in the grid cells. The design of the cells and panels usually allows for installation without additional fastening – the ceiling elements are simply held in the cells by their own weight.

Thus, the cassette ceiling is assembled like a constructor: first, the substructure is attached to the ceiling and walls, which is quickly filled with individual fixed-size parts. The choice of these parts represents the main complexity in designing a cassette ceiling.

FILLING OPTIONS FOR CASSETTE CEILINGS

Various materials are used for cassette ceiling panels. The most common options include:

• Mineral fiber cassettes. This is the most common and affordable variety. During production, mineral and cellulose fibers are mixed with glue and starch to form porous panels. The main drawbacks are dust accumulation and mechanical fragility. Mineral fiber tolerates moderate humidity well, but prolonged exposure to a moist environment may cause the cassettes to swell

• Plastic cassettes. They are lightweight, relatively strong, and cost-effective. However, plastic is highly flammable, limiting its use in interior finishes. Another significant drawback is noticeable temperature deformations, which can cause gaps or waves on the ceiling surface due to sudden temperature changes.
• Wood and MDF. Due to their relatively high weight and low moisture resistance, these materials are rarely used for cassette ceiling panels. However, they have one undeniable advantage – the texture of natural wood blends perfectly with classic interiors.

• Glass. Panels made of tempered and laminated glass can be installed in standard 600×600 mm cells. When installed correctly and without sudden impacts, glass panels last a long time and withstand temperature and humidity fluctuations well. Proper design selection is essential when installing such a ceiling, for example, by adding overhead lighting.
• Metal ceiling cassettes. Panels made of thin sheet metal are suitable for finishing most ceilings. They are lightweight, durable, and resistant to deformation. Additionally, they are non-combustible, making the suspended ceiling fire-safe. The main drawback of metal is the potential risk of corrosion, but protective-decorative coatings, such as those used by the “MehBud” factory, effectively resist oxidation of the steel or aluminum base of the cassette.

ADVANTAGES OF CASSETTE CEILINGS

Cassette ceilings can be installed in various settings, including:

• Offices
• Production facilities (workshops, warehouses)
• Laboratories
• Food industry premises
• Corridors or lobbies of residential or public buildings

Moreover, the use of non-standard cassette designs allows them to serve as decorative elements in the interior design of commercial properties. For this purpose, glass ceiling panels are often used, as well as metal ceiling cassettes – either made of polished steel or painted in various colors according to the RAL color chart using weather-resistant pigments.

Such a wide range of applications is due to the operational advantages of suspended cassette structures:

• Firstly, there are virtually no restrictions on the area and configuration of the ceiling. By using 600×600 ceiling panels, virtually any area can be covered, with minimal adjustments required.
• Secondly, the design of the suspended system is highly versatile. The ceiling can be installed at any level, offering extensive possibilities for renovating spaces with excessively high ceilings.

• Thirdly, a significant advantage is the variety of ceiling cassettes available. Even if we limit ourselves to the most versatile material – metal – you can install either perforated cassettes for natural ventilation or solid panels painted in various colors.
• The simplicity of installation and repair is also a plus. The ceiling structure is assembled very quickly, and if one or several cassettes are damaged, they can be easily replaced with new ones.

One should not forget about utilities. When installing suspended ceilings, there are often difficulties in accessing pipes and wires in the ceiling space. In this case, there are no difficulties: any panel can be easily removed and replaced. Therefore, finding a wire or pipe for repair or inspection is effortless.

SOLUTION FROM MEHBUD FACTORY

We proudly offer you an innovative solution for your premises – cassette ceilings from the Mehbud factory. Our ceilings have already been successfully installed in various types of premises, including:

• Office center
• Nuclear power plant
• Medical institution
• Dentistry
• Business center
• Gym

We provide our clients with a stylish and functional interior that meets their needs and expectations.

Design options for cassette ceilings:

1. Bright and vibrant: Choose bold colors to fill the room with energy and dynamism. From bright red to bold shades of blue or green – the choice depends on the atmosphere and your preferences.
2. Pastel shades: For a more tranquil and neutral atmosphere, consider pastel shades such as soft pink, light blue, or gentle green. These colors will create coziness and comfort in any room.
3. Monochromatic solutions: Monochromatic cassette ceilings, using shades of one color or various shades of gray, white, or black, will add modernity and elegance to the interior.
4. Contrasting combinations: Boldly combine contrasting colors to create expressive designs. For example, black cassette panels against a white ceiling can create a dramatic effect and give the interior a modern charm.

CONCLUSION

A cassette ceiling made of standard-sized panels (600×600 mm) is truly a versatile solution. Many underestimate the possibilities of such structures. However, if you do not limit yourself to standard panels made of fibrous material and choose cassettes made of metal with protective-decorative coating or thermally toughened glass, then the suspended system will be much stronger, more reliable, and durable.